The integrated hard biscuit production line is a comprehensive solution for the efficient production of various types of biscuits. It comprises a series of high-performance machines that cater to the production of biscuits like hard biscuits, bear biscuits, finger biscuits, stick biscuits, and more. To enhance user convenience, we have incorporated a user-friendly PLC touch screen, enabling operators to swiftly adjust the parameters for each manufacturing stage.
For optimal performance, each machine in the production line is fitted with a renowned brand motor and gearbox. This ensures consistent speed output and stable operation throughout the production process. Moreover, all platforms that come into contact with food materials are meticulously crafted with food grade stainless steel. This not only guarantees safety but also makes them resistant to rust, facilitating easy cleaning and maintenance.
In summary, our hard biscuit production line offers an integrated solution, incorporating top-notch equipment, advanced control systems, and robust construction materials. It is designed to meet the diverse needs of biscuit production, while prioritizing efficiency, hygiene, and ease of use.

We've designed a sophisticated biscuit production line that enables biscuit manufacturers to streamline their production processes while maintaining top-quality biscuits. With the ability to adjust the biscuit mould and printing roller, manufacturers can create a variety of biscuits in different shapes and patterns. What's more, the touch of a button stores various parameter settings, thereby simplifying the operation process even further. To keep the production process safe, our production line comes equipped with multiple fault detection functions and power-off devices that minimize any property loss in the event of a circuit breakdown. Our biscuit production line is an ideal solution for those seeking a high degree of efficiency in their manufacturing processes without sacrificing overall quality.

A whole line consist of:

1. Horizontal dough mixer, 100-500kg/batch

2. Automatic section feeding system

A paper dough feeder and cutter that combines three rolls for efficient handling and cutting of paper. This innovative machine is designed to streamline the process of feeding and cutting paper dough, making it a versatile tool for various paper-related industries. With its three-roll system, this cutter ensures precise and consistent cuts, enhancing productivity and reducing wastage. Whether you need to cut paper for packaging, crafts, or any other purpose, this three-roll combined paper cutter is the ultimate solution for your needs.

The laminator is a crucial part of the dough processing system. It serves the purpose of overlapping the dough onto the metering roller sheet, which includes the flour paver. This machine ensures that the dough is properly flattened and ready for the next stage of processing. Without the laminator, the dough could not be properly prepared and would lead to inconsistencies in the final product. It is important to have a reliable and effective laminator to ensure that the production process runs smoothly and the end product is of high quality.

5. Three sets of gauge rolls B/C/D.

6. Hard biscuit forming rotary cutting machine

7. Waste recycling and return system

8. Salt/sugar paver

The length of the tunnel oven can vary depending on the capacity it serves. Indirect air frying or mixed air oven can be added as optional features, along with an electric setup.

10. Fuel injector

The conveyor design can be customized either as a 90 degree or a 180 degree turn, depending on the length of the plant. It is important to ensure that the design is tailored to meet the specific needs of the facility in order to optimize efficiency. A well-designed conveyor system can help to streamline the manufacturing process by reducing downtime and increasing throughput. Consideration should be given to factors such as the size and weight of the products being transported, as well as the layout of the plant. Ultimately, a well-planned conveyor design can help to improve productivity, reduce costs, and enhance overall operational efficiency.

12. Cooling conveyor

Cookie stacker is a fun and engaging game that involves stacking cookies on top of each other. This game can be compared to other stacker games like wheel stacker or coin stacker. The objective is to carefully place the cookies on the stack without letting them fall. It requires concentration, precision, and a steady hand to be successful in this game. So, if you are looking for a challenging and entertaining activity, give cookie stacker a try and see how high you can build your cookie tower!

14. Packaging conveyor

15. Packaging machine

Feature and Advantage

1. Chinese famous brand motor and gearbox

2. SKF bearing

A hydraulic cylinder is used to adjust the tension and deflection of a belt. This device plays a crucial role in maintaining the optimal performance of a belt-driven system. By applying hydraulic force, the cylinder can exert pressure on the belt, either increasing or decreasing the tension as needed. This adjustment is necessary to ensure that the belt operates within the desired parameters, preventing slippage or excessive strain. The hydraulic cylinder provides a reliable and efficient solution for maintaining proper belt tension and minimizing deflection, ultimately enhancing the overall functioning of the system.

4. PU and cotton belt

5. 304 stainless steel cover, 1.5-2.0mm thick

The control system for this particular machinery is characterized by the integration of Siemens sensors into an electrical and PLC touch screen control. This ensures that the machinery is able to operate with high efficiency and precision without the need for manual intervention.

We recommend purchasing one year spare parts as well as taking advantage of our one year warranty.

Specification

Output Capacity: 100-1500kg/hr.

Application

Food produced by this machine

Service

At Shanghai Huge Machinery, we are committed to providing our customers with the best possible service. That's why we offer a comprehensive after-sales service that includes everything you need to keep your machinery running smoothly. From regular maintenance and repairs to troubleshooting, our team of experts is here to help you get the most out of your investment. Whether you need help with installation, training, or technical support, we are always here to answer your questions and provide you with the support you need. So if you're looking for a partner you can rely on, Shanghai Huge Machinery is here to help. Contact us today to learn more about our after-sales service and how we can help you succeed.

-Installation

-Commissioning

-Personnel technical training

-Recipe and finished product consultancy

Are you in need of specialized consultancy services to update and upgrade your production plants? Look no further! We offer comprehensive expertise in enhancing and modernizing your facilities to optimize productivity. Our team of experts will provide tailored solutions to ensure that your production plants meet the latest industry standards. Don't hesitate to contact us for a thorough assessment and personalized recommendations. Let us help you maximize the efficiency and competitiveness of your operations.

-Periodic maintenance

-Original spare parts

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